Speed and Precision: Inside VIRA Insight’s Domestic Wood Operation
Over the past 18 months, VIRA Insight has reimagined our wood manufacturing operations from the ground up—investing in automation, engineering, and precision systems to create a facility that delivers real results, fast.
Now, from our Lewisville, Texas headquarters, we can take your product from raw material to ready-to-ship in just 5 business days.
That’s not just fast—it’s the outcome of a focused, future-ready transformation. Our clients—whether national retailers, hotel groups, quick-service restaurant (QSR) brands, or healthcare providers—need competitive pricing, speed to market, engineering insight, and solutions that scale. That’s exactly what we’ve built.
Smart Manufacturing for Rapid Results
In today’s market, expectations are sky-high. You can’t afford weeks of waiting, endless back-and-forth, or missed deadlines. When you’re ready to move, you need a partner who’s already built for speed.
At VIRA Insight, we’ve engineered every part of our wood manufacturing process to accelerate production without compromising quality. Powered by STORETEQ, our automated panel management system, we operate with precision, efficiency, and zero wasted motion.
Here’s what a typical 5-day production cycle looks like:
- Day 1 – Cutting
Up to 160 sheets per hour, routed automatically for precision and speed.
- Day 2 – Edge Banding
Straight or curved? We do both—up to 2,000 linear feet per hour.
- Day 3 – Drilling
Smart vacuum suction locks panels in place. Compressed air removes dust. Clean, accurate holes, every time.
- Day 4 – Pre-Assembly
Hardware and adhesives are added, prepped with care and efficiency.
- Day 5 – Final Assembly
Everything comes together. Pieces are secured, wrapped, and placed on pallets for warehousing or shipping.
That’s it. From first cut to final wrap—your product is ready in under a week.
STORETEQ: The Tech That Powers Our Speed
Our competitive edge is built on more than speed-it’s built on technology that gives us control, flexibility, and accuracy.
Over the past year and a half, we’ve implemented:
- Automated Panel Management
STORETEQ controls material flow, routes panels to machines, and eliminates manual touchpoints.
- Smart Inventory Management
Know what’s in stock, where it is, and how it’s being used-in real time.
- Reduced Material Damage
Gentle, precise movement reduces handling errors and minimizes waste.
- High Material Yield
With an 85-90% yield rate, we keep production lean and pricing sharp.
This system doesn’t just support automation-it drives better timelines, better consistency, and better results.
Built in Texas. Aligned With Your Timeline.
Unlike offshore operations, our domestic production in Lewisville, TX means:
- No delays from overseas shipping
- No time zone miscommunications
- No surprises at the port
You get local control, faster shipping, and tighter alignment with your deadlines.
This speed and visibility aren’t just operational perks-they’re strategic advantages that help you move faster, launch sooner, and lead in your market.
Solutions That Move at the Speed of Business
At VIRA, we’re not just building wood products. We’re building solutions designed around your goals:
- Engineering that anticipates and solves problems
- Automation that removes inefficiencies
- Project management that keeps communication flowing
- Pricing that reflects value-not waste or waiting
- Execution you can count on
Whether you’re outfitting stores across the country or rolling out new fixtures to hundreds of locations, our team is built to help you scale quickly-and smartly.
Ready in 5 Days. Designed to Win.
If you’re looking for a wood manufacturing partner who delivers more than product—who delivers speed, quality, and strategic value—VIRA Insight is ready to make it happen. We don’t just manufacture fast. We manufacture smart. We manufacture right. We manufacture for you.
See Our Process in Action:
